现代纺织技术 ›› 2025, Vol. 33 ›› Issue (11): 83-91.DOI: 10.12477/j.att.202412038

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高碘酸钠氧化处理对薯莨染色丝绸的固色作用

安盟,林柳兴,马明波,周文龙   

  1. 浙江理工大学纺织科学与工程学院(国际丝绸学院),杭州 310018
  • 出版日期:2025-11-18 网络出版日期:2025-11-18
  • 基金资助:
    国家自然科学基金项目(52173064)

Effect of sodium periodate oxidation treatment on color fixation of Dioscorea cirrhosa Lour. dyed silk

AN Meng, LIN Liuxing, MA Mingbo, ZHOU Wenlong   

  1. College of Textile Science and Engineering (International Institute of Silk), Zhejiang Sci-Tech University, Hangzhou 310018, China
  • Published:2025-11-18 Online:2025-11-18

摘要: 莨纱绸在传统制作工艺中需经过多次浸染日晒并涂覆特定的河泥以固定颜色,耗时长且效率低,严重制约了莨纱绸的生产效率。为解决这一问题,采用高碘酸钠(NaIO4)对薯莨色素及其染色织物进行氧化处理,测试氧化处理后的染色丝织物的色牢度,并通过紫外光谱、红外光谱和X射线光电子能谱分析氧化前后的色素和染色织物的化学结构。结果表明:NaIO4氧化处理显著提升了薯莨染色丝织物的色牢度,使耐洗涤色牢度由2级提升至4级以上,耐摩擦色牢度由2级提升至3-4级,符合纺织品对色牢度的要求(3级以上)。NaIO4氧化处理能够将薯莨色素中的酚羟基氧化为羰基,从而延长共轭体系并显著提升织物的K/S值。氧化后色素与丝织物间通过希夫碱反应生成C=N键,从而增强了染料与纤维的结合力,显著提升染色牢度。研究结果为莨纱绸生产工艺的改良提供了重要的理论依据和技术支持。

关键词: 莨纱绸, 薯莨色素, 高碘酸钠, 色牢度, 缩合单宁

Abstract: Gambiered silk is a traditional Chinese silk fabric dyed with natural Dioscorea cirrhosa Lour. pigments and then coated with natural river mud. It is characterized by its smooth and crisp texture, along with excellent breathability and moisture permeability, making it highly favored since the Ming Dynasty. However, due to the poor adhesion of Dioscorea cirrhosa Lour. pigments, the traditional process requires multiple rounds of dyeing and sun exposure to fix the color. This not only limits production efficiency but also increases costs. With growing efforts to protect intangible cultural heritage, the cultural and economic value of Gambiered Silk has regained attention. Enhancing the production efficiency and color fastness of dyed Gambiered silk fabrics has become a crucial research topic. Inspired by the dyeing mechanisms of vat dyes, sodium periodate (NaIO4) is employed to oxidize the fabrics dyed with Dioscorea cirrhosa Lour. pigments to enhance their color fastness. This study also conducts an in-depth exploration of its oxidation mechanism, providing a scientific basis for optimizing traditional processes. In this study, Dioscorea cirrhosa Lour. pigments were first extracted and purified using Sephadex LH-20 gel chromatography. The purified pigments were then oxidized with sodium periodate, and their chemical structure changes before and after oxidation were characterized using UV, FTIR, and XPS techniques. Fabrics dyed with Dioscorea cirrhosa Lour. dye solutions were treated with different mass concentrations of NaIO4, and their color characteristics (L*a*b*) and K/S values were measured to evaluate dyeing depth and color stability. Additionally, the washing and rubbing fastness of the fabrics before and after oxidation treatment were tested to assess improvements in performance. The results show that sodium periodate oxidation treatment significantly improves the color fastness and dyeing depth of fabrics dyed with Dioscorea cirrhosa Lour. dye solutions. At a mass concentration of 40 g/L, the K/S value of the oxidized fabrics increased by approximately 52% compared to the original samples. Washing fastness improved from grade 2 to above grade 4, and rubbing fastness increased from grade 2 to grades 3–4, which meets the standard requirements outlined in GB 18401—2010 for apparel textiles. Mechanistic analysis revealed that NaIO4 oxidizes phenolic hydroxyl groups in Dioscorea cirrhosa Lour. pigments into carbonyl groups, introducing new chromophores and extending the conjugated system in the molecules, thereby enhancing color depth and stability. This study not only optimizes the production process of Gambiered silk but also offers new ideas and approaches for the application of traditional natural dyes in the modern textile industry. Future research could explore the potential impacts of oxidation treatment on other properties of Gambiered silk, so as to promote the modernization of traditional processes.

Key words: Gambiered silk, Dioscorea cirrhosa Lour. pigments, sodium periodate, color fastness, condensed tannins

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