现代纺织技术

• •    

免退浆工艺对粘胶长丝哈达织物性能的影响

  

  1. 1.天津工业大学纺织科学与工程学院,天津 300387;2.西藏大学生态环境学院,拉萨 850000
  • 出版日期:2025-02-21 网络出版日期:2025-02-21

Effects of the non-desizing process on properties of viscose filament Hada fabrics

  • Published:2025-02-21 Online:2025-02-21

摘要:

为了探究粘胶长丝哈达织物免退浆工艺的可行性及对织物性能的影响,采用不同比例的复合变性淀粉与PVA-0588混合,探究其配比对浆液粘度、透明度、表面张力的影响,并对浆纱表面形态、上浆率、强力与耐磨等性能进行测试,得到最适宜的浆料配方;将其应用在哈达织物的织造中,对免退浆织物与传统上浆工艺织物的力学性能、抗皱性能、弯曲性能及织物风格进行测试分析。结果发现:当复合变性淀粉与PVA的比例为41时,免退浆浆纱的上浆率为3.14%,浆纱强力提高21.19%,耐磨次数也提高到133次;与传统工艺相比,免退浆工艺实现了低上浆率和中低温上浆,免退浆浆纱的性能也得到了较大的提升;该免退浆工艺可用于粘胶长丝哈达织物的生产中,降低成本与能耗。

关键词:

免退浆工艺, 中低温上浆, 哈达织物, 粘胶长丝, 可降解

Abstract:

Tibet is a typical ecologically fragile region characterized by high altitude and severe cold. In recent years, tourism, urbanization and industrial development have brought great pressure and challenges to Tibet's ecological environment. As one of the characteristic products of Tibet, Hada has a huge annual consumption. Most of the discarded Hada products are disposed of through burial or incineration. Direct burial will cause soil pollution and ecological damage, while incineration will easily pollute the air and cause serious damage to Tibet's fragile ecological environment. At present, most of the Hada products on the market are made of polyester or polyester-cotton blends, which are cheap but difficult to biodegrade. Therefore, it is imperative to develop biodegradable Hada products. Viscose filament, as a type of regenerated cellulose fiber, is an environmentally friendly product suitable for weaving biodegradable Hada products.

In this paper, a mixed sizing agent composed of different proportions of compounded modified starch and PVA-0588 was used as the main sizing material, supplemented with a small amount of castor oil and castor oil polyoxyethylene ether as lubricants. Various properties of the mixed sizing paste and sized yarn were tested and analyzed. Subsequently, the sized viscose filament yarn was used as the raw material for the weaving of Hada, and the properties of fabrics processed with a non-desizing process were compared with those processed with a traditional desizing process. The ground weave was designed with one upper and three lower weft twill, and both warp and weft densities were 300 pieces/10 cm. The fabrics were tested after soft finishing, with the distinction that the non-desizing fabrics did not undergo a desizing process but directly underwent soft finishing. The test results indicate that as the content of compounded modified starch decreases, the viscosity of the sizing paste decreases, the transparency increases, and the surface tension drops. The properties of the yarn sized with the non-desizing process are significantly enhanced compared to the original yarn. Compared with the traditional sizing, at a lower sizing rate, the strength of the sized yarn slightly decreases, but the elongation decreasing rate is lower, and the abrasion resistance improves. The mechanical properties of the non-desizing fabric are better than those of the traditional fabric, mainly due to the better mechanical properties of the yarn in the non-desizing fabric compared to the traditionally sized yarn. After desizing, some yarns undergo shrinkage, and the yarns become tighter, which results in the traditional sized fabric being thicker. The non-desizing fabric has good wrinkle resistance, small friction resistance between fibers, good crease recovery, a smoother fabric surface, and resistance to deformation under external forces. The surface of the non-desizing fabric is smoother, the fabric is tighter, and it has better deformation resistance. In contrast, the traditional sized fabric is more fluffy and prone to deformation. Therefore, the style of the no desizing fabric is more suitable for Hada fabric.

The research results of this paper provide technical reference for the research on non-desizing processing of viscose filament Hada fabrics. The non-desizing process studied for viscose filament Hada fabric can save energy and reduce the discharge of desizing wastewater, which is of great significance for the protection of ecological environment in Tibet.

Key words: non-desizing process, warp sizing at medium and low temperature, Hada fabric, viscose filament, biodegradable

中图分类号: