现代纺织技术

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纳米纤维包覆纱在柔性传感器领域的研究与应用进展

  

  • 网络出版日期:2025-04-16

Research and application progress of nanofiber-coated yarns in the field of flexible sensors

  • Online:2025-04-16

摘要: 纳米纤维包覆纱(Nanofiber-coated yarn, NCY)是一种通过核壳结构设计实现功能集成的先进纱线材料。基于包覆纺纱工艺制备的NCY有机结合了纳米材料的高比表面积优势与传统纱线的力学柔韧性,其独特的结构特性使其在柔性传感器领域展现出卓越的性能,现已成为智能纺织品与可穿戴设备研发中的核心功能材料。从NCY的制备方法出发,综述了基于静电纺丝与喷气纺丝法制备NCY的研究进展,比较了水浴静电纺丝、共轭静电纺丝、辅助电极自聚法和喷气纺丝等方法所制备NCY的结构特点及其差异产生的原因。结合在电容型/电阻型传感器与摩擦纳米发电机(TENG)等典型器件中的应用,探讨了结构对性能的影响。并针对当前制备与应用中的关键问题,提出了相应改进策略。综述结果对NCY结构优化及柔性电子器件的应用具有一定的参考价值。

关键词: 纳米纤维包覆纱, 静电纺丝, 喷气纺丝, 柔性传感器, 摩擦纳米发电机

Abstract: "Nanofibers, with their characteristics of high porosity and large specific surface area, demonstrate significant potential in various fields. By integrating nanofibers with traditional yarns, nanofiber-coated yarns (NCY) have been developed. They combine the structural advantages of nanofibers with the mechanical properties of conventional yarns, thereby optimizing their applications in areas such as flexible sensors, bioengineering, and thermal and moisture management. This paper provides a comprehensive review of the preparation methods, structural characteristics, applications, and future challenges of NCY. The preparation of NCY primarily involves two steps: nanofiber production and coating. Common methods for nanofiber production include electrospinning and solution blowing. Electrospinning is widely used due to its versatility, simplicity, and cost-effectiveness, and has given rise to techniques such as water bath electrospinning, self-assembly with auxiliary electrodes, air-assisted electrospinning, and conjugate electrospinning to meet specific structural requirements. Although solution blowing offers high production efficiency, it poses challenges in controlling the morphology of the nanofibers. In terms of applications, NCY shows broad prospects in the field of flexible sensors. Flexible sensors, composed of a flexible substrate and conductive materials, can detect environmental changes such as pressure, temperature, and humidity. With its high specific surface area, flexibility, and durability, NCY has been successfully integrated into capacitive, resistive, and triboelectric nanogenerator (TENG) sensors. In capacitive sensors, the layered structure of NCY allows it to serve simultaneously as an electrode and a dielectric layer, driving the development of highly sensitive and flexible sensors for applications in speech recognition and motion detection. In resistive sensors, NCY is employed to detect changes in resistance caused by external stimuli such as pressure, strain, and gases. The high specific surface area of the nanofibers enhances sensor sensitivity, while the mechanical properties of the core yarn improve durability. For instance, strain sensors based on NCY exhibit high sensitivity and a wide detection range, making them suitable for applications in health monitoring and robotics. In TENG sensors, the multi-layered structure and high specific surface area of NCY make it an ideal material. TENGs based on NCY can generate electricity from human motion, offering new possibilities for wearable electronic devices and self-powered sensors. Despite significant progress in the research of NCY, several challenges remain. Its production process is complex and costly, necessitating the development of more efficient and scalable manufacturing methods. Additionally, the integration of NCY into functional devices requires addressing issues of material compatibility and long-term stability. Future research should focus on optimizing the preparation processes and enhancing sensor performance, among other issues."

Key words: nanofiber coated yarns, electrospinning, jet spinning, flexible sensors, triboelectric nanogenerators

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