Advanced Textile Technology ›› 2023, Vol. 31 ›› Issue (4): 130-138.

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Neural backstepping fractional order fast terminal sliding mode control of warp tension

  

  1. 1. School of Mechanical and Electrical Engineering, Xi′an Polytechnic University, Xi′an 710048, China;2. Shaanxi Changling Textile Mechanical & Electronic Technological Co., Ltd., Baoji 721013,China
  • Received:2022-12-15 Online:2023-07-10 Published:2023-09-12

经纱张力神经反步分数阶快速终端滑模控制

  

  1. 1.西安工程大学机电工程学院,西安 710048;2.陕西长岭纺织机电科技有限公司,陕西宝鸡 721013
  • 通讯作者: 沈丹峰,E-mail: dfshen@xpu.edu.cn
  • 作者简介:付茂文(1996—),男,山东泰安人,硕士研究生,主要从事送经系统张力控制方面的研究
  • 基金资助:
    国家自然科学基金项目(51805402)

Abstract: With the progress of current computer technology and modern control methods and theories, the textile field has been fully developed in the past decade, gradually realizing intelligence and advancement. However, the domestic textile industry still has the problems of low competitiveness and high labor costs. Looms in textile machinery need  to be closely integrated with electromechanical equipment. High-quality looms apply more advanced algorithms to looms on the basis of continuous pursuit of higher weaving efficiency and fabric quality, reducing the degree of manual intervention. The performance of the let-off mechanism, a direct tension control mechanism, determines the speed and efficiency of the loom spindle. Studying the let-off system and developing a more efficient control algorithm or structure is an important factor to improve the performance of the loom, which meets the national economic needs and social significance of China.
In order to enhance the matching degree between the let-off mechanism and weaving requirements of looms, the key control algorithm of the let-off mechanism is designed, which is combined with modern control theory to improve the robustness and stability of the control algorithm. This research aims to develop a neural backstepping fractional order fast terminal sliding mode controller (RBF-BCFOFTSMC) to control the warp tension. Firstly, the time-varying mathematical model of the let-off system of the loom was established through dynamic analysis. In order to improve the dynamic response performance of the system and reduce chattering, a new backstepping fractional order fast terminal sliding mode control method was derived. Since there are disturbances such as motor vibration and heald frame motion in the weaving process of the loom, the upper bound of the total disturbance of the system is unknown, so an adaptive law was designed to estimate the upper bound of the external disturbance. The time-varying characteristics of the system make the controller have unmodeled and modeling uncertainties. The neural network parameter adaptive law was designed to approximate the real system state, and the Lyapunov stability was used to prove the rationality of the system. In order to verify the effectiveness of the designed control strategy, it was compared with traditional sliding mode control (SMC) and neural PID (RBFPID) in simulation experiments and actual working conditions. The results show that RBF-FOTSMC not only reduces chattering in warp tension control, but also has high robustness and response performance.
Through the research, the algorithm design and experiment of the let-off control system have been successfully completed, which has greatly improved the control effect, robustness and stability of the system. However, as the loom let-off system is a complex control system, more research needs to be supplemented in the future from two main points. First, it is necessary to study the influence of heald frame, weft insertion, beating up and other movements on loom tension, and analyze the influencing factors for corresponding tension compensation. Second, the adopted hardware needs to be optimized. If the controller with faster processing speed can be replaced, the high-speed and advanced level of the loom will be improved.

Key words: warp tension, fractional order, backstepping, sliding mode controller, neural network

摘要: 为更好地控制经纱张力,提高系统动态响应性能减小抖振,开发了一种神经反步分数阶快速终端滑模控制器(RBF-BCFOFTSMC),通过动力学分析建立了织机送经系统的时变数学模型。同时,推导了一种新的反步分数阶快速终端滑模控制方法。针对织机织造过程中系统总干扰上界的未知性和系统时变性的特点,设计了自适应律来估计外部干扰的上界值,设计神经网络参数自适应律来逼近真实的系统状态,并利用李雅普诺夫稳定性证明系统的合理性。通过其与传统滑模控制(SMC)和神经PID控制(RBF-PID)在仿真实验和实际工况下的对比,结果表明:RBF-BCFOFTSMC在经纱张力控制方面不仅减小了抖振,并且具有较高的鲁棒性和响应性能。

关键词: 经纱张力, 分数阶, 反步, 滑模控制, 神经网络

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