现代纺织技术 ›› 2023, Vol. 31 ›› Issue (5): 49-57.

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SiO2-Ag气凝胶/PLA复合熔喷非织造材料的制备及其空气过滤性能

  

  1. 1.浙江理工大学纺织科学与工程学院,杭州 310018;2.浙江省现代纺织技术创新中心,浙江绍兴 312000
  • 收稿日期:2023-02-27 出版日期:2023-09-10 网络出版日期:2023-09-20
  • 作者简介:崔小港(1997—),男,河南滑县人,硕士研究生,主要从事熔喷非织造材料功能改性方面的研究。
  • 基金资助:
    国家自然科学基金项目(52203050);浙江省自然科学基金项目(LTGS23E030005)

Preparation of SiO2-Ag aerogel/PLA composite melt-blown nonwoven materials and the air filtration performance thereof

  1. 1. College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018; 2. Zhejiang Provincial Innovation Center of Advanced Textile Technology, Shaoxing 312000, China
  • Received:2023-02-27 Published:2023-09-10 Online:2023-09-20

摘要: 为提升聚乳酸(PLA)熔喷非织造材料的空气过滤性能,通过溶胶-凝胶法制备出掺杂Ag的SiO2气凝胶(SiO2-Ag),并采用熔融共混法获得不同比例的SiO2-Ag/PLA共混材料,经熔喷加工制备出SiO2-Ag/PLA复合熔喷非织造材料。通过对复合熔喷材料的表面形貌、结构、空气过滤和力学性能进行表征,结果表明:SiO2-Ag能够均匀分布于PLA基体中,随着SiO2-Ag含量的增加,复合熔喷材料的平均纤维直径和孔径略有增大,过滤效率与拉伸强度先增加后减小,过滤阻力下降,透气率和品质因子提高。当SiO2-Ag质量分数为3%时,SiO2-Ag/PLA复合熔喷材料的综合性能最佳。

关键词: 聚乳酸, 掺杂银二氧化硅气凝胶, 生物可降解, 复合熔喷材料, 空气过滤

Abstract: The rapid development of the modern industry brings economic benefits, but also causes air pollution, which seriously endangers human physical and mental health. The use of air filter materials is an effective way to improve air quality. Melt-blown nonwovens are the main industrial air filter materials due to the large specific surface area, adjustable air permeability, moderate hardness and high production efficiency. However, at present, most of the raw materials used in the production of melt-blown nonwoven materials for air filtration are non-renewable petroleum-based polymer material polypropylene, which is non-degradable and will cause a serious burden on the living environment after being used. 
Polylactic acid (PLA) is a biodegradable thermoplastic aliphatic polyester with good processability and mechanical properties. Nowadays, PLA melt-blown nonwoven materials have achieved industrial processing. However, the melt-blown nonwoven material prepared only from PLA has a single function and poor air filtration performance. Blending modification is a simple and effective method that allows PLA melt-blown nonwoven materials to have multiple functions. Silica (SiO2) aerogels have been widely used in adsorption, filtration and catalyst support in view of the high porosity and large specific surface area. At present, the modification of SiO2 aerogels mainly includes improving the mechanical properties or high temperature resistance by introducing metal elements such as aluminum and pickaxe into the precursor. In this paper, ethyl orthosilicate (TEOS) and AgNO3 were used as the silicon source and Ag particle source, respectively. Methyl triethoxysilane (MTES) was selected as the hydrophobic modifier. SiO2-Ag aerogel was prepared by in-situ doping by the sol-gel method. Then SiO2-Ag with different mass ratios was blended with the PLA melt blending method. Subsequently, SiO2-Ag/PLA blended materials were processed into the corresponding composite melt-blown nonwoven materials. The structure and properties of SiO2-Ag aerogel, pure PLA and SiO2-Ag/PLA composite melt-blown nonwoven materials with different mass ratios were characterized and analyzed. The results show that: (i) the synthesized SiO2-Ag presents a three-dimensional porous network structure, the diffraction peak of Ag with face-centered cubic structure appears in the XRD spectrum. The FT-IR spectrum confirms that the synthesized SiO2-Ag has a Si−O−Si frame structure, and the hydrophobic modification has a certain effect. (ii) SiO2-Ag can be evenly distributed in the PLA matrix, and has good interfacial compatibility with the matrix. With the increase of SiO2-Ag content, the fiber surface of the SiO2-Ag/PLA composite melt-blown material is gradually roughened, and the average diameter and average pore size of the fiber continue to increase. (iii) With the increase of SiO2-Ag content, the filtration efficiency and tensile strength of SiO2-Ag/PLA composite melt-blown materials first increase and then decrease, while the filtration resistance decreases, and the air permeability and quality factors increase. When the SiO2-Ag quality score is 3%, the filtration efficiency and tensile strength of the composite melt-blown material reach the maximum, and increases by 37.99% and 37.50%, respectively, compared with pure PLA melt-blown materials. 
It is hoped that the research in this paper can provide some new ideas for the modification of PLA-based melt-blown filter materials

Key words: polylactic acid, SiO2-Ag aerogel, biodegradable, composite melt-blown material, air filtration

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