Research progress on yarn tension sensors

doi:10.19398/j.att.202111050

Abstract

Abstract: In the process of yarn production, yarn tension is an important control parameter that affects product quality. To advance the research of yarn tension detection equipment, this paper classifies and summarizes the yarn tension sensors according to their structure and detection technology principle, and expounds on the technical principle and research content of various tension sensors. The advantages and disadvantages of contact-type and non-contact-type tension sensors and their application scenarios are summarized and analyzed. It is pointed out that the accuracy and sensitivity of contact-type yarn tension detection can be improved by improving new principles, exploring new materials, and combining new disciplines. In terms of non-contact yarn tension detection, the processing speed and accuracy can be improved through the innovation of the acquisition unit, the optimization of the information processing algorithm, and the combination of image processing hardware such as field-programmable gate array (FPGA) chip. This paper discusses the development status and trend of yarn tension sensors to provide a reference for yarn tension detection.

Key words: yarn tension, tension sensors, tension detection, contact type, non-contact type

摘要： 在纱线生产过程中,纱线张力是影响产品质量的一个重要控制参数。为了促进纱线张力检测设备的研究,文章根据纱线张力传感器的结构和检测技术原理对其进行了分类与归纳总结,并对各类张力传感器采用的技术原理以及研究内容进行了阐述。综述文献分析得出接触式和非接触式张力传感器的优缺点和使用场景,并指出:在接触式纱线张力检测方面可以通过改进新原理,探索新材料、结合新学科,来提高其精确度和灵敏度;在非接触式纱线张力检测方面可以通过采集单元的创新、信息处理算法的优化以及结合场可编程门阵列(FPGA)芯片等图像处理硬件来提高处理速度和精确度。文章探讨了纱线张力传感器相关研究的发展现状和趋势,为纱线张力的检测提供参考。

关键词: 纺纱张力, 张力传感器, 张力检测, 接触式, 非接触式

CLC Number:

TS103.6

CHEN Chuanliang, WANG Chengqun, LÜ Wentao, XU Weiqiang. Research progress on yarn tension sensors[J]. Advanced Textile Technology, 2022, 30(4): 32-41.

陈传亮, 王成群, 吕文涛, 徐伟强. 纱线张力传感器的研究进展[J]. 现代纺织技术, 2022, 30(4): 32-41.

References

[1] 徐云龙,夏风林.双针床经编机梳栉摆动对瞬时需纱量和纱线张力的影响[J].纺织学报,2019,40(6):107-111.
XU Yunlong, XIA Fenglin. Influence of guide-bar swing on instantaneous yarn demand and yarn tension on double needle bar warp knitting machine[J]. Journal of Textile Research, 2019,40(6):107-111.
[2] ALI M, AHMED R, AMER M. Yarn tension control technique for improving polyester soft winding process[J]. Scientific Reports,2021,11(1):1060.
[3] 刘行,缪旭红,赵帅权.纱线张力测试方法研究进展[J].棉纺织技术,2015,43(1):78-82.
LIU Xing, MIAO Xuhong, ZHAO Shuaiquan. Research progress of yarn tension test method[J]. Cotton Textile Technology,2015,43(1):78-82.
[4] 李玲莉.张力传感器在智能间歇提捞式抽油机上的应用[J].内燃机与配件,2017(9):137-138.
LI Lingli. Application of tension sensor in intelligent intermittent bailing pumping unit[J]. Internal Combustion Engine & Parts,2017(9):137-138.
[5] 庾在海,吴文英,陈瑞琪.纺织过程中的纱线张力测试方法[J].传感器世界,2004,10(1):27-29.
YU Zaihai, WU Wenying, CHEN Ruiqi. Measurements of yarn tension in textile process[J]. Sensor World, 2004,10 (1):27-29.
[6] 闫好奎,任建国.电阻应变片的工作原理[J].计量与测试技术,2013,40(4):12.
YAN Haokui, REN Jianguo. Principle of electric resistance strain gauge[J]. Metrology & Measurement Technique,2013,40(4):12.
[7] 程宝平.高精度S型力传感器的研制[J].太原科技,2003(3):56-57.
CHENG Baoping. Development of S type transducer with high precision[J]. Taiyuan Science and Technology,2003(3):56-57.
[8] 沈瑜,高晓丁.织机经纱张力传感器的设计与实现[J].纺织器材,2008,35(5):36-37,40.
SHEN Yu, GAO Xiaoding. Design and execution of the warp tension cell of the loom[J]. Textile Accessories, 2008, 35 (5):36-37, 40.
[9] 钱岳强,喻益.一种纱线的张力传感器:201921428084.3[P].2019-08-30.
QIAN Yueqiang, YU Yi. A yarn tension sensor:201921428084.3[P]. 2019-08-30.
[10] 郝永健,张团善,周文胜,等.动态纱线张力传感器弹簧片的有限元模态分析[J].西安工程大学学报,2015,29(3):358-361,368.
HAO Yongjian, ZHANG Tuanshan, ZHOU Wensheng, et al. Finite element modal analysis on spring piece of dynamic yarn tension sensor[J]. Journal of Xi'an Polytechnic University, 2015,29(3):358-361,368.
[11] 李耀杰,沈丹峰,常革联,等.悬臂梁式纬纱张力传感器结构优化[J].纺织科技进展,2021(2):33-37,40.
LI Yaojie, SHEN Danfeng, CHANG Gelian, et al. Structure optimization of cantilever beam type weft tension sensor[J]. Progress in Textile Science & Technology, 2021(2):33-37,40.
[12] 王武立.纱线张力传感器:201621135993.4[P].2016-10-19.
WANG Liwu. Yarn tension sensor:201621135993.4[P]. 2016-10-19.
[13] 徐晓明.纺线张力在线监控系统的设计[D].苏州:苏州大学,2013.
XU Xiaoming. Design of Yarn Tension on-Line Monitoring System Aabstract[D]. Suzhou:Soochow University,2013.
[14] 杨艳,安盼龙,赵瑞娟.电阻应变式传感器的研究[J].物理与工程,2010,20(2):29-33.
YANG Yan, AN Panlong, ZHAN Ruijuan. Study of the resistance strain sensor[J]. Physics and Engineering, 2010,20(2):29-33.
[15] 陈家新,赵博,张永红,等.织机经纱张力检测与控制技术[J].纺织机械,2013(2):32-35.
CHEN Jiaxin, ZHAO Bo, ZHANG Yonghong, et al. Detection and control technology of warp tension on loom[J]. Textile Machinery,2013(2):32-35.
[16] CARVALHO V, MONTERIR J L, SOARES F O, et al. Yarn evenness parameters evaluation: A new approach[J]. Textile Research Journal, 2008, 78(2): 119-127.
[17] 刘桦,姜琳.电容式动态张力传感器的研究与设计[J].山东科技大学学报(自然科学版),2001,20(3):58-60.
LIU Hua, JIANG Lin. Research and design of capacitive dynamic tension sensor[J]. Journal of Shandong University of Science and Technology(Natural Science), 2001, 20 (3):58-60.
[18] TONG Y. Intelligent control of technique by means of capacitive sensors on automatic winder[J]. Advanced Materials Research, 2014, 1049: 912-915.
[19] KARNOUB A, KADI N, AZARI Z. Using the expert system to analyze loom performance[J]. The Journal of the Textile Institute, 2017, 108 (2): 203-215.
[20] CHATTOPADHYAY SK, VENUGOPAL B. An experimental verification on existence of air-drag force influencing yarn tension during rotor spinning[J]. Research Journal of Textile and Apparel,2020,24(1).
[21] 张若昀.声表面波翼伞组提带张力传感器设计[D].南京:南京航空航天大学,2016.
ZHANG Ruoyun. The Design of Surface Acoustic Wave Parafoil Riser Tension Sensor[D]. Nanjing: Nanjing University of Aeronautics and Astronautics,2016.
[22] 卢文科,朱长纯,吕晓洲.一种基于声表面波的小波变换式纱线张力传感器:CN201010022680.9[P].2010-01-12.
LU Wenke, ZHU Changchun, LÜ Xiaozhou. A wavelet transform yarn tension sensor based on saw:CN201010022680.9[P]. 2010-01-12.
[23] LÜ X, LU W, ZHU C. Compensated SAW yarn tension sensor[J]. IEEE Transactions on Instrumentation and Measurement, 2014, 63(12):3162-3168.
[24] 武少南,卢文科.声表面波微力传感器的研究[J].仪表技术,2014(7):52-54.
WU Shaonan, LU Wenke. A study of micro-force sensor for surface acoustic wave[J].Instrumentation Technology,2014(7):52-54.
[25] LEI B, LU W, ZHU C, et al. A novel optimal sensitivity design scheme for yarn tension sensor using surface acoustic wave device[J]. Ultrasonics, 2014,54(6):1649-1655.
[26] 雷冰冰,卢文科,赵春锋.高灵敏度SAW纱线张力传感器研究[J].传感器与微系统,2015,34(4):45-48.
LEI Bingbing, LU Wenke, ZHAO Chunfeng. Research on high sensitivity SAW yarn tension sensor[J]. Transducer and Microsystem Technologies,2015,34(4):45-48.
[27] FENG, Yang, ZI Xuan, et al. Study of the doubly clamped beam yarn tension sensor based on the surface acoustic wave[J]. IEEE Transactions on Industrial Electronics, 2019, 66(4): 3256-3264.
[28] LEI B, LU W, MIAN Z, et al. Effect of IDT position parameters on SAW yarn tension sensor sensitivity[J]. Measurement and Control, 2020, 53(9/10):0020294020965620.
[29] LEI B, LU W, ZHU C, et al. Optimization of sensitivity induced by substrate strain rate for surface acoustic wave yarn tension sensor[J]. IEEE Sensors Journal, 2015, 15(9):4769-4776.
[30] 沈龙,冯婷,梁仕斌,等.输电线路绝缘子串偏角的光纤监测研究[J].电力科学与技术学报,2020,35(5):75-81.
SHEN Long,FENG Ting,LIANG Shibin, et al.Research on the optical fiber monitoring for windage angle of transmission line insulator string[J].Journal of Electric Power Science and Technology,2020,35(5):75-81.
[31] 任泉,李伟,葛松林,等.光纤Bragg光栅应变传感器在纱线张力测量中的应用[J].纺织机械,2011(1):36-39.
REN Quan, LI Wei, GE Songlin, et al. Application of fiber Bragg grating strain sensor in yarn tension measurement[J]. Textile Machinery,2011(1):36-39.
[32] DE PAUW B, BERGHMANS F, THIENPONT H, et al. Optical fiber-based sensors as an experimental tool to assess the weft and warp yarn tension beam-to-roll in rapier weaving machines[J]. Textile Research Journal, 2020,90(7-8).
[33] 周光茜.CCD技术及其在纺织工业中应用的前景[J].现代纺织技术,2001,9(3):46-48.
ZHOU Guangxi. CCD techniques and the application in textile industry[J]. Advanced Textile Technology, 2001, 9 (3):46-48.
[34] 袁帅.CCD技术在纺织检验中的应用[J].工程技术研究,2017(10):56,58.
YUAN Shuai. Application of CCD technology in textile inspection[J]. Metallurgical Collections,2017(10):56,58.
[35] 常永和,薛元,韩晨晨,等.环锭纺导纱板受力信号在线检测及纺纱张力分析[J].纺织学报,2018,39(9):146-152.
CHANG Yonghe, XUE Yuan, HAN Chenchen, et al. Online monitoring of yarn hook stress signal and analysison spinning tension[J]. Journal of Textile Research, 2018,39(9):146-152.
[36] 李婷.纱线断裂检测专利技术综述[J].中国科技信息,2018(12):22-25,12.
LI Ting.Summary of patented technology for yarn fracture detection[J].China Science and Technology Information,2018(12):22-25,12.
[37] 庾在海.利用传感器实现环锭纺纱的在线检测[J].江苏纺织,2003(12):49-50.
YU Zaihai. Measurements of yarn tension in textile process[J]. Jiangsu Textile,2003(12):49-50.
[38] 白予生.试论粗纱机纺纱张力的CCD在线监控[J].棉纺织技术,2005,33(9):16-20.
BAI Yusheng. Trial discussion on CCD on-line monitoring spinning tension of roving machine[J]. Cotton Textile Technology,2005, 33 (9):16-20.
[39] 汤坚,沈丽芳,蒋学军,等.CCD张力微调装置在电脑粗纱机上的应用[J].纺织机械,2005(3):28-30.
TANG Jian, SHEN Lifang, JIANG Xuejun, et al. The application of CCD tension micro-adjustment setting on the computer control roving machine[J]. Textile Machinery,2005(3):28-30.
[40] 陈小兰,梅顺齐,詹白勺,等.基于形态学和动态灰度变化算法的纱线气圈边缘提取[J].机电产品开发与创新,2007,20(3):54-55.
CHEN Xiaolan, MEI Shunqi, ZHAN Baishao, et al. Edge extraction of the yarn balloon based on morphology and the transformation of dynamical gray algorithm[J].Development & Innovation of Machinery & Electrical Products,2007, 20 (3):54-55.
[41] 谢正权,王新厚.非接触式纱线卷绕张力动态检测方法的研究[J].中国测试,2009,35(4):111-114.
XIE Zhengquan, WANG Xinhou. Non-contact dynamic measurement of yarn tension in winding process[J]. China Measurement & Test,2009,35(4):111-114.
[42] XU Q,MEI S Q,ZHANG ZM. Measurement method of yarn tension based on CCD technology[J]. Advanced Materials Research,2011,1273.
[43] 郝瑞欣,梅顺齐,席程琳,等.纱线气圈数字图像处理系统的开发[J].纺织科技进展,2013(3):23-27.
HAO Ruixin, MEI Shunqi, XI Chenglin, et al. Development of yarn balloon digital image processing system[J]. Progress in Textile Science & Technology, 2013(3): 23-27.
[44] 席程琳.纱线气圈动态张力及其非接触测量原理和方法研究[D].武汉:武汉纺织大学,2013.
XI Chenglin. Research on the Yarn Balloon Dynamic Tension and Non-contact Measurement Principle and Method[D]. Wuhan:Wuhan Textile University,2013.
[45] WANG Q, LU C H, HUANG R, et al. Computer vision for yarn microtension measurement[J]. Applied Optics,2016,55(9): 2393-2398.
[46] 孟立凡,高文学.一种应用FPGA的灰度投影法断纱检测平台设计[J].现代电子技术,2020,43(4):4-7.
MENG Lifan, GAO Wenxue. Measurement of weld pool oscillation for pulsed[J]. Modern Electronics Technique, 2020, 43(4): 4-7.
[47] 吴成进,陈跃华.纱线速度的非接触式测量方法的研究[J].纺织学报,2001,22(1):15-17,2.
WU Chengjin, CHEN Yuehua. Study on non-contact measurement of the speed of yarn[J]. Journal of Textile Research,2001, 22(1):15-17,2.
[48] 张红冉,熊和金,薛念明.基于光电鼠标传感器的纱线张力检测方法研究[J].科技创新导报,2009,6(33):4.
ZHANG Hongran, XIONG Hejin, XUE Nianming. Research on yarn tension detection method based on photoelectric mouse sensor[J].Science and Technology Innovation Herald,2009, 6 (33):4.
[49] 苏泽斌,李鹏飞,景军锋,等.基于FPGA的非接触式纱线张力检测系统设计[J].微型电脑应用,2017,33(8):33-35.
SU Zebin, LI Pengfei, JING Junfeng, et al. Measurement of weld pool oscillation for pulsed[J]. Microcomputer Applications,2017,33(8):33-35.
[50] 缪宇轩,孟祥益,夏港东,等.非接触式纱线张力监测系统的研制与开发[J].毛纺科技,2020,48(5):71-76.
MIAO Yuxuan, MENG Xiangyi, XIA Gangdong, et al. Research and development of non-contact yarn tension monitoring system[J]. Wool Textile Journal,2020,48(5): 71-76.
[51] 章钰娟,彭来湖,徐郁山,等.非接触式纱线状态检测技术研究[J].现代纺织技术,2022,30(1):101-108.
ZHANG Yujuan, PENG Laihu, XU Yushan, et al. Research on non-contact yarn state detection technology[J].Advanced Textile Technology,2022, 30 (1): 101-108.